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Samsung patents chip design with flush metal contacts

Patent drawing
Patent drawing from the official filing.

Samsung describes a semiconductor device layout where vertical metal contacts are built to be level with the top of the gate structure. The design uses a multi-layered vertical contact connected to a horizontal buried structure to link the source and drain regions.

Why it mattersThis is a routine improvement in chip manufacturing that helps engineers pack components tighter and manage electrical connections more efficiently.

In the filing’s own words

A semiconductor device, comprising: a gate structure comprising a gate capping layer; a source/drain region at a side of the gate structure; a contact plug on the source/drain region and connected to the source/drain region; a vertical contact structure spaced apart from the gate structure and connected to the contact plug; a horizontal buried structure below the vertical contact structure and connected to the vertical contact structure; and an insulating layer on sidewalls of the vertical contact structure. An upper portion of the vertical contact structure includes at least two layers and a lower portion of the vertical contact structure includes a first metal layer, a sidewall of the lower portion of the vertical contact structure is coplanar with a sidewall of the upper portion of the vertical contact structure, and a top surface of the gate capping layer is coplanar with a top surface of the vertical contact structure.

What exactly they claim (claim 1)

1. A semiconductor device, comprising: a gate structure comprising a gate capping layer; a source/drain region at a side of the gate structure; a contact plug on the source/drain region and connected to the source/drain region; a vertical contact structure spaced apart from the gate structure and connected to the contact plug; a horizontal buried structure below the vertical contact structure and connected to the vertical contact structure; and an insulating layer disposed on sidewalls of the vertical contact structure, wherein an upper portion of the vertical contact structure includes at least two layers and a lower portion of the vertical contact structure includes a first metal layer, wherein a sidewall of the lower portion of the vertical contact structure is coplanar with a sidewall of the upper portion of the vertical contact structure, and wherein a top surface of the gate capping layer is coplanar with a top surface of the vertical contact structure.

Facts

Company
Samsung (Samsung Electronics Co., Ltd.)
Official title
SEMICONDUCTOR DEVICE
Publication number
US20260333759A1
Application number
19728440
Filed
Jul 2, 2026
Published
Oct 22, 2026
Inventors
4
Claims
20

Classified under

H10D 30/6729 Electricity & electronicsH10D 30/43 Electricity & electronicsH10D 30/6735 Electricity & electronicsH10D 30/6757 Electricity & electronicsH10D 62/121 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.