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Samsung patents chip packaging method using two-viscosity adhesive film

Patent drawing
Patent drawing from the official filing.

Samsung describes a method for making semiconductor packages by applying an adhesive film with two different thicknesses or stiffness levels to a wafer before cutting. The softer material sits under the center of each chip, while the stiffer material surrounds it, helping attach the chips to a base board after they are separated.

Why it mattersThis is a routine improvement in chip manufacturing that could help make the process of attaching tiny computer chips to their base boards more reliable or efficient.

In the filing’s own words

A method of manufacturing a semiconductor package, comprising: providing an insulating adhesive film comprising a plurality of first material layer patterns and a second material layer pattern surrounding the plurality of first material layer patterns, wherein the plurality of first material layer patterns has a first viscosity, and the second material layer pattern has a second viscosity greater than the first viscosity; providing a wafer comprising a plurality of chip regions; attaching the insulating adhesive film onto the wafer such that each of the plurality of first material layer patterns faces a center region of a corresponding one of the plurality of chip regions and the second material layer pattern faces an outer region of the plurality of chip regions; sawing the wafer to individualize the plurality of chip regions into a plurality of semiconductor chips; and attaching a first one of the plurality of semiconductor chips onto an interposer.

What exactly they claim (claim 1)

1. A method of manufacturing a semiconductor package, the method comprising: providing an insulating adhesive film comprising a plurality of first material layer patterns and a second material layer pattern surrounding the plurality of first material layer patterns in a plan view, wherein the plurality of first material layer patterns has a first viscosity, and the second material layer pattern has a second viscosity greater than the first viscosity; providing a wafer comprising a plurality of chip regions; attaching the insulating adhesive film onto the wafer such that each of the plurality of first material layer patterns faces a center region of a corresponding one of the plurality of chip regions and the second material layer pattern faces an outer region of each of the plurality of chip regions; sawing the wafer to individualize the plurality of chip regions into a plurality of semiconductor chips; and attaching a first semiconductor chip among the plurality of semiconductor chips onto an interposer.

Facts

Company
Samsung (Samsung Electronics Co., Ltd.)
Official title
SEMICONDUCTOR PACKAGE AND METHOD OF MANUFACTURING THE SAME
Publication number
US20260333713A1
Application number
19730870
Filed
Jul 3, 2026
Published
Oct 22, 2026
Inventors
1
Claims
20

Classified under

H10B 80/00 Electricity & electronicsH10W 90/00 Electricity & electronicsH10W 90/701 Electricity & electronicsH10W 72/324 Electricity & electronicsH10W 72/325 Electricity & electronicsH10W 72/351 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.