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Samsung patents chip design using crystalline metal oxide spacers

Patent drawing
Patent drawing from the official filing.

Samsung describes a method for building a semiconductor device where a crystalline metal oxide material is used as an inner spacer between the gate electrode and the source/drain regions. The process involves growing this oxide layer epitaxially within specific indentations created in a stacked structure before forming the final source/drain patterns.

Why it mattersThis filing details a specific manufacturing technique for advanced chip structures, which is relevant to engineers and researchers focused on improving semiconductor fabrication processes.

In the filing’s own words

A semiconductor device includes; a substrate including an active pattern, a channel pattern on the active pattern, the channel pattern including a plurality of spaced apart and vertically stacked semiconductor patterns, a source/drain pattern connected to the plurality of semiconductor patterns, a gate electrode on the plurality of semiconductor patterns, the gate electrode including a portion interposed between adjacent ones of the plurality of semiconductor patterns, and an inner spacer interposed between the portion of the gate electrode and the source/drain pattern, wherein the inner spacer is crystalline metal oxide is expressed by a formula (MO), wherein (O) is an oxygen atom, and (M) is a metal atom selected from a group consisting of Mg, Be, and Ga.

What exactly they claim (claim 1)

1. A method of manufacturing a semiconductor device, the method comprising: forming a stacked pattern on a substrate, the stacked pattern including alternately stacked active layers and sacrificial layers; forming a sacrificial pattern extending in a first direction on the stacked pattern; etching the stacked pattern using the sacrificial pattern as a mask to form a recess in the stacked pattern, wherein the active layers including a plurality of semiconductor patterns are exposed by the recess; performing a selective etching process on the sacrificial layers exposed by the recess to form indent regions; forming an epitaxial dielectric layer filling the indent regions using the exposed sacrificial layers as seeds, the epitaxial dielectric layer including crystalline metal oxide; wet etching the epitaxial dielectric layer to form respective inner spacers in the indent regions; performing a selective epitaxial growth process using the plurality of semiconductor patterns and the inner spacers as exposed by the recess as seeds to form a source/drain pattern filling the recess; removing the sacrificial pattern and the sacrificial layers to expose the plurality of semiconductor patterns; and sequentially forming a gate insulating layer and a gate electrode on the exposed plurality of semiconductor patterns.

Facts

Company
Samsung (Samsung Electronics Co., Ltd.)
Official title
SEMICONDUCTOR DEVICE AND METHOD OF MANUFACTURING SAME
Publication number
US20260313941A1
Application number
19710895
Filed
Jun 17, 2026
Published
Oct 8, 2026
Inventors
5
Claims
20

Classified under

H10D 30/43 Electricity & electronicsH10D 30/6735 Electricity & electronicsH10D 62/121 Electricity & electronicsH10D 64/258 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.