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Samsung patents non-destructive way to check chip layers during manufacturing

Patent drawing
Patent drawing from the official filing.

Samsung describes a method for inspecting semiconductor memory devices without damaging them. It uses sound or light-based techniques to measure specific layers at different stages of production, then calculates the final structure's properties from this data.

Why it mattersThis could help manufacturers spot defects earlier in the chip-making process, potentially improving the quality of memory chips used in phones and computers.

In the filing’s own words

A method of manufacturing a semiconductor device may include: forming a plurality of process observation sites by sequentially performing a series of unit processes on a substrate; forming a target structure including a structure of interest by performing an additional process on the plurality of process observation sites; inspecting at least some of the plurality of process observation sites and inspecting the target structure, each of the inspecting being performed by any one from among an optoacoustic inspection and an ultrasonic inspection, thereby obtaining measurement data regarding the at least some of the plurality of process observation sites and the target structure; and obtaining extracted data, which is data regarding the structure of interest of the target structure, based on calculations on the measurement data regarding the at least some of the plurality of process observation sites and the target structure.

What exactly they claim (claim 1)

1. A method of manufacturing a semiconductor device, the method comprising: forming a plurality of process observation sites by sequentially performing a series of unit processes on a substrate; forming a target structure including a structure of interest by performing an additional process on the plurality of process observation sites; inspecting at least some of the plurality of process observation sites and inspecting the target structure, each of the inspecting being performed by any one from among an optoacoustic inspection and an ultrasonic inspection, thereby obtaining measurement data regarding the at least some of the plurality of process observation sites and the target structure; and obtaining extracted data, which is data regarding the structure of interest of the target structure, based on calculations on the measurement data regarding the at least some of the plurality of process observation sites and the target structure, wherein the at least some of the plurality of process observation sites are intermediate results of forming the target structure, and wherein the inspecting of the at least some of the plurality of process observation sites is performed prior to formation of the target structure.

Facts

Company
Samsung (SAMSUNG ELECTRONICS CO., LTD.)
Official title
NON-DESTRUCTIVE INSPECTION METHOD INCLUDING INSPECTING MULTIPLE OBSERVATION SITES AND METHOD OF MANUFACTURING SEMICONDUCTOR MEMORY DEVICE USING THE SAME
Publication number
US20260298804A1
Application number
19702459
Filed
Jun 9, 2026
Published
Oct 1, 2026
Inventors
4
Claims
20

Classified under

G01N 21/1702 Physics & computingG01N 21/9501 Physics & computingH10B 43/27 Electricity & electronicsH10P 74/203 Electricity & electronicsH10P 74/27 Electricity & electronicsG01N 2021/1706 Physics & computing

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.