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Samsung patents chip packaging method using stacked metal posts

Samsung describes a way to build semiconductor packages by placing a chip on a base layer and surrounding it with vertical metal posts. The structure is sealed with a protective material, then the top is ground flat so a second layer can be attached directly to the chip and posts.

Why it mattersThis manufacturing technique could help create smaller, more efficient computer chips by improving how components are stacked and connected.

In the filing’s own words

Provided is a method of manufacturing a semiconductor package by forming a first redistribution substrate on a carrier substrate, forming a plurality of through posts on an outer portion of the first redistribution substrate, mounting a first semiconductor chip on a central portion of the first redistribution substrate, forming a sealing member covering the through posts and the first semiconductor chip, exposing top surfaces of the through posts and the first semiconductor chip by grinding an upper portion of the sealing member, and forming a second redistribution substrate over the through posts and the first semiconductor chip. A top surface of the first semiconductor chip contacts a bottom surface of the second redistribution substrate, and the through posts each comprise at least two metal layers..

What exactly they claim (claim 1)

1. A method of manufacturing a semiconductor package, the method comprising: forming a first redistribution substrate on a carrier substrate; forming a plurality of through posts on an outer portion of the first redistribution substrate; mounting a first semiconductor chip on a central portion of the first redistribution substrate; forming a sealing member covering the through posts and the first semiconductor chip; exposing top surfaces of the through posts and the first semiconductor chip by grinding an upper portion of the sealing member; and forming a second redistribution substrate over the through posts and the first semiconductor chip, wherein a top surface of the first semiconductor chip contacts a bottom surface of the second redistribution substrate, and the through posts each comprise at least two metal layers.

Facts

Company
Samsung (Samsung Electronics Co., Ltd.)
Official title
SEMICONDUCTOR PACKAGE AND METHOD OF MANUFACTURING THE SAME
Publication number
US20260293715A1
Application number
19684180
Filed
May 21, 2026
Published
Sep 24, 2026
Inventors
6
Claims
20

Classified under

H10W 70/611 Electricity & electronicsH10B 80/00 Electricity & electronicsH10W 70/685 Electricity & electronicsH10W 74/117 Electricity & electronicsH10W 90/701 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.