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Samsung patents chip layering method to strengthen narrow gaps

Samsung describes a method for building semiconductor devices by filling gaps between parallel metal lines with two different types of insulating material. The filing specifies using a softer material at the bottom and a harder material on top to maintain structural integrity in very narrow spaces.

Why it mattersThis is a routine manufacturing improvement aimed at making chip production more stable as components get smaller, which may help prevent defects in future processors.

In the filing’s own words

Disclosed is a semiconductor device including a substrate, conductive structures on the substrate and extending in parallel to each other in a first direction, and a first interlayer dielectric layer in first and second trenches between the conductive structures. A width in a second direction of the first trench may be less than a width in the second direction of the second trench. The first interlayer dielectric layer may include a lower interlayer dielectric layer and an upper interlayer dielectric layer on the lower interlayer dielectric layer, sequentially stacked. A mechanical strength of the upper interlayer dielectric layer may be greater than a mechanical strength of the lower interlayer dielectric layer.

What exactly they claim (claim 1)

1. A method of manufacturing a semiconductor device comprising: forming a plurality of conductive structures on a substrate, the conductive structures extending in parallel to each other in a first direction; and forming a first interlayer dielectric layer in a first trench and a second trench, the first trench and the second trench being between the conductive structures, wherein a width in a second direction of the first trench is less than a width in the second direction of the second trench, wherein forming the first interlayer dielectric layer comprises: forming a lower interlayer dielectric layer in the first trench and the second trench; and forming an upper interlayer dielectric layer on the lower interlayer dielectric layer, wherein a mechanical strength of the upper interlayer dielectric layer is greater than a mechanical strength of the lower interlayer dielectric layer, and wherein a top surface of the upper interlayer dielectric layer in the first trench is at a level substantially same as a level of a top surface of the upper interlayer dielectric layer in the second trench.

Facts

Company
Samsung (SAMSUNG ELECTRONICS CO., LTD.)
Official title
SEMICONDUCTOR DEVICE AND METHOD OF FABRICATING THE SAME
Publication number
US20260293654A1
Application number
19685217
Filed
May 22, 2026
Published
Sep 24, 2026
Inventors
5
Claims
20

Classified under

H10W 20/435 Electricity & electronicsH10W 20/063 Electricity & electronicsH10W 20/072 Electricity & electronicsH10W 20/098 Electricity & electronicsH10W 20/42 Electricity & electronicsH10W 20/46 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.