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Samsung patents new method for building semiconductor gate structures

Samsung has filed a patent application describing a specific method for manufacturing semiconductor devices. The process involves creating a trench in the chip's active area and filling it with alternating layers of insulating and conductive materials to form a gate structure. The filing details how the top of the first conductive layer is positioned lower than the surrounding insulating layer during the build.

Why it mattersThis is a routine improvement in chip manufacturing techniques that helps engineers create more precise and reliable transistors for future processors and memory chips.

In the filing’s own words

A method for manufacturing a semiconductor device includes providing a substrate, forming an active pattern disposed on the substrate and extending in a first direction, and a gate spacer extending in a second direction different from the first direction and defining a gate trench on the active pattern, forming a first gate insulating layer disposed along a sidewall and a bottom surface of the gate trench, forming a first conductive layer disposed on the first gate insulating layer inside the gate trench, forming a second gate insulating layer disposed on the first conductive layer inside the gate trench, and including a material different from a material of the first gate insulating layer, forming a second conductive layer disposed on the second gate insulating layer inside the gate trench, and forming a third conductive layer filling a remaining inner space of the gate trench on the second conductive layer.

What exactly they claim (claim 1)

1. A method for manufacturing a semiconductor device, the method comprising: providing a substrate; forming an active pattern disposed on the substrate and extending in a first horizontal direction, and a gate spacer extending in a second horizontal direction different from the first horizontal direction and defining a gate trench on the active pattern; forming a first gate insulating layer disposed along a sidewall and a bottom surface of the gate trench; forming a first conductive layer disposed on the first gate insulating layer inside the gate trench; forming a second gate insulating layer disposed on the first conductive layer inside the gate trench and including a material different from a material of the first gate insulating layer; forming a second conductive layer disposed on the second gate insulating layer inside the gate trench; and forming a third conductive layer filling a remaining inner space of the gate trench on the second conductive layer; wherein an uppermost surface of the first conductive layer is formed to be lower than an uppermost surface of the first gate insulating layer.

Facts

Company
Samsung (Samsung Electronics Co., Ltd.)
Official title
SEMICONDUCTOR DEVICE
Publication number
US20260293302A1
Application number
19693459
Filed
May 31, 2026
Published
Sep 24, 2026
Inventors
4
Claims
20

Classified under

H10D 84/85 Electricity & electronicsH10D 30/014 Electricity & electronicsH10D 30/43 Electricity & electronicsH10D 30/6735 Electricity & electronicsH10D 30/6739 Electricity & electronicsH10D 62/121 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.