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Samsung patents stacked chip design with uneven top surfaces

Samsung describes a method for building a semiconductor package by stacking two chips vertically. The process involves embedding the bottom chip in a protective layer, thinning that layer so the chip sits slightly lower than the surrounding material, and then placing the top chip on a protective coating above it.

Why it mattersThis technique helps manufacturers stack chips more securely, which is important for making powerful processors smaller and more efficient.

In the filing’s own words

A method of fabricating a semiconductor package comprises: mounting a lower semiconductor chip on a first redistribution substrate; placing a lower post on the first redistribution substrate; forming on the first redistribution substrate a lower molding layer that covers the lower semiconductor chip and the lower post; performing a thinning process on the lower molding layer to expose top surfaces of the lower semiconductor chip and the lower post, wherein the thinning process causes the top surface of the lower semiconductor chip to be lower than a top surface of the lower molding layer; forming a passivation layer on the top surface of the lower molding layer and the top surface of the lower semiconductor chip; placing an upper semiconductor chip on the passivation layer over the lower semiconductor chip; and forming on the passivation layer an upper molding layer that covers the upper semiconductor chip.

What exactly they claim (claim 1)

1. A method of fabricating a semiconductor package, the method comprising: mounting a lower semiconductor chip on a first redistribution substrate; placing a lower post on the first redistribution substrate; forming on the first redistribution substrate a lower molding layer that covers the lower semiconductor chip and the lower post; performing a thinning process on the lower molding layer to expose a top surface of the lower semiconductor chip and a top surface of the lower post, wherein the thinning process causes the top surface of the lower semiconductor chip to be lower than a top surface of the lower molding layer; forming a passivation layer on the top surface of the lower molding layer and the top surface of the lower semiconductor chip; placing an upper semiconductor chip on the passivation layer over the lower semiconductor chip; and forming on the passivation layer an upper molding layer that covers the upper semiconductor chip.

Facts

Company
Samsung (Samsung Electronics Co., Ltd.)
Official title
SEMICONDUCTOR PACKAGE AND METHOD OF FABRICATING THE SAME
Publication number
US20260283050A1
Application number
19675355
Filed
May 12, 2026
Published
Sep 17, 2026
Inventors
4
Claims
20

Classified under

H10W 90/701 Electricity & electronicsH10W 70/685 Electricity & electronicsH10W 74/016 Electricity & electronicsH10W 74/019 Electricity & electronicsH10W 72/07253 Electricity & electronicsH10W 72/232 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.