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Samsung patents chip etching tool that adjusts gas mix in real time

Samsung describes a machine for making computer chips that uses plasma to carve away unwanted material from a thin slice of silicon. It includes a sensor that constantly checks the exact mix of gases being used and a computer that adjusts the process to keep the carving precise.

Why it mattersThis helps manufacturers make smaller, more reliable computer chips by ensuring the chemical process stays consistent during production.

In the filing’s own words

A substrate processing apparatus includes: a chamber body; a substrate support provided in the chamber body; a gas supplier configured to supply a process gas into the chamber body; a plasma generator configured to generate plasma from the process gas; a showerhead configured to supply, onto a substrate, a process etchant generated from the plasma, the process etchant including a first etchant and a second etchant; a first analyzer which is connected to the chamber body and configured to measure a composition rate of the process etchant; and a controller which is connected to at least one of the chamber body, the gas supplier, the plasma generator, and the showerhead, and configured to perform a process control based on a process result according to the composition rate of the process etchant measured by the first analyzer.

What exactly they claim (claim 1)

1. A substrate processing apparatus comprising: a chamber body; a substrate support provided in the chamber body; a gas supplier configured to supply a process gas into the chamber body; a plasma generator configured to generate plasma from the process gas; a showerhead configured to supply, onto a substrate, a process etchant generated from the plasma, the process etchant comprising a first etchant and a second etchant; a first analyzer which is connected to the chamber body and configured to measure a composition rate of the process etchant; and a controller which is connected to at least one of the chamber body, the gas supplier, the plasma generator, and the showerhead, and configured to perform a process control based on a process result according to the composition rate of the process etchant measured by the first analyzer.

Facts

Company
Samsung (SAMSUNG ELECTRONICS CO., LTD.)
Official title
SUBSTRATE PROCESSING APPARATUS, SUBSTRATE PROCESSING METHOD AND METHOD OF FABRICATING SEMICONDUCTOR DEVICE
Publication number
US20260282797A1
Application number
19632786
Filed
Mar 30, 2026
Published
Sep 17, 2026
Inventors
6
Claims
20

Classified under

H10P 72/0421 Electricity & electronicsH01J 37/32357 Electricity & electronicsH01J 37/32449 Electricity & electronicsH10P 14/432 Electricity & electronicsH10P 50/242 Electricity & electronicsH01J 2237/334 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.