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Samsung patents method for making 3D memory chips with stepped pads

Samsung has filed a patent for a specific way to build 3D semiconductor devices, likely for memory chips. The process involves creating a stack of layers, removing temporary materials to make gaps, and filling them with insulating material to create a stepped connection point.

Why it mattersThis is a detailed manufacturing technique that helps connect different parts of a memory chip, improving how data is accessed in dense storage arrays.

In the filing’s own words

A method of manufacturing a semiconductor device is provided. A laminated stack of alternately stacked mold sacrificial layers and single crystal semiconductor layers is formed on an interface area of a substrate having a cell array area. First holes are formed through a cover insulating layer, and the mold sacrificial layers are removed to create first gaps. A first liner surrounds the single crystal semiconductor layers, and a second liner fills the first gaps. A gap fill insulating layer is formed, second holes are opened, and portions of the liners and single crystal semiconductor layers facing the holes are removed. A pad layer is formed at the removal location, and the second holes are filled with insulating material. The pad layer has a step-like structure parallel to the substrate surface, a constant width in a perpendicular direction, and is connected to a word line in the cell array area.

What exactly they claim (claim 1)

1. A method of manufacturing a semiconductor device, the method comprising: forming a laminated stack including a plurality of alternately stacked mold sacrificial layers and single crystal semiconductor layers, on an interface area of a substrate comprising a cell array area and the interface area disposed on at least one side of the cell array area; forming a cover insulating layer covering the laminated stack, and then removing a portion of the cover insulating layer, to form a plurality of first holes; forming a plurality of first gaps between the plurality of single crystal semiconductor layers by removing the plurality of mold sacrificial layers through the plurality of first holes, and forming a first liner surrounding the plurality of single crystal semiconductor layers; forming a second liner on the first liner, to fill the first gaps; forming a gap fill insulating layer surrounding the plurality of first holes and the laminated stack, and removing a portion of the gap fill insulating layer to form a plurality of second holes; removing portions of the single crystal semiconductor layers, the portions facing side walls of the plurality of second holes; forming a pad layer at a location from which the single crystal semiconductor layers are removed; and filling the plurality of second holes with an insulating material, wherein the pad layer has a step-like structure in a first direction parallel to an upper surface of the substrate, has a constant width in a second direction intersecting the first direction, and is connected to a word line arranged in the cell array area.

Facts

Company
Samsung (SAMSUNG ELECTRONICS CO., LTD.)
Official title
METHOD OF MANUFACTURING SEMICONDUCTOR DEVICE
Publication number
US20260282320A1
Application number
19366949
Filed
Oct 23, 2025
Published
Sep 17, 2026
Inventors
6
Claims
20

Classified under

H10B 12/05 Electricity & electronicsH10B 12/30 Electricity & electronics

More from Samsung in Chips & hardware

Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.