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Samsung patents laser method to crack wafers for chip separation

Patent drawing
Patent drawing from the official filing.

Samsung has been granted a patent for a method to cut silicon wafers into individual chips. The process uses a laser to create internal cracks along pre-cut grooves, allowing the chips to be separated cleanly without physically grinding through the entire material.

Why it mattersThis technique aims to improve the precision and efficiency of manufacturing semiconductor devices by reducing physical stress on the chips during the cutting process.

In the filing’s own words

A wafer dicing method includes preparing a wafer having a plurality of device formation areas and a scribe lane area defining the plurality of device formation areas, forming a plurality of semiconductor devices in the plurality of device formation areas of the wafer, forming, in the scribe lane area, a plurality of first grooves partially passing through at least a portion of the wafer in a vertical direction, forming a plurality of second grooves by planarizing lower surfaces of the plurality of first grooves, forming one or more internal cracks in the wafer by radiating a laser beam along lower surfaces of the plurality of second grooves, and separating the plurality of semiconductor devices from each other along the one or more internal cracks.

What exactly they claim (claim 1)

1. A wafer dicing method, comprising: preparing a wafer having a plurality of device formation areas and a scribe lane area between the plurality of device formation areas; forming a plurality of semiconductor devices in the respective plurality of device formation areas of the wafer; forming, in the scribe lane area, a plurality of first grooves partially passing through at least a portion of the wafer in a vertical direction; forming a plurality of second grooves by planarizing lower surfaces of the plurality of first grooves; forming one or more internal cracks in the wafer by radiating a laser beam along lower surfaces of the plurality of second grooves; and separating the plurality of semiconductor devices from each other along the one or more internal cracks.

Facts

Company
Samsung (Samsung Electronics Co., Ltd.)
Official title
Wafer dicing method forming internal cracks by laser beam and method of manufacturing semiconductor device by using the same
Patent number
US12765300B2
Application number
18519501
Filed
Nov 27, 2023
Granted
Oct 13, 2026
Inventors
6
Claims
20

Classified under

H10P 54/30 Electricity & electronicsB23K 26/53 Operations & transportH10P 52/00 Electricity & electronicsH10P 54/00 Electricity & electronicsH10P 58/20 Electricity & electronicsH10P 72/7402 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.