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Samsung patents chip inspection method using multi-wavelength light

Patent drawing
Patent drawing from the official filing.

Samsung has been granted a patent for a method to inspect semiconductor wafers by shining light of different colors (wavelengths) onto identical chips. The system compares the light reflected from specific spots on each chip to identify outliers that indicate manufacturing defects.

Why it mattersThis improves the quality control process for making computer chips, helping manufacturers catch tiny errors before they become finished products.

In the filing’s own words

A method for fabricating a semiconductor device is provided. The method for fabricating the semiconductor device includes a first step of loading a first wafer including a plurality of semiconductor chips having the same pattern on a stage of a wafer inspection apparatus, a second step of inspecting the plurality of semiconductor chips using light having different wavelengths from each other, and a third step of unloading the first wafer from the stage of the wafer inspection apparatus, wherein inspecting of the plurality of semiconductor chips using the light includes inspecting patterns at the same first positions of the respective semiconductor chips, inspecting patterns at the same second positions of the respective semiconductor chips, inspecting patterns at the same k-th positions of the respective semiconductor chips, and determining the semiconductor chip having a pattern defect by combining pattern inspection results at each of the first to k-th positions.

What exactly they claim (claim 1)

1. A method for fabricating a semiconductor device, the method comprising: a first step of loading a first wafer including a plurality of semiconductor chips, each having an identical pattern, on a stage of a wafer inspection apparatus; a second step of inspecting the plurality of semiconductor chips using multiple wavelengths of light; and a third step of unloading the first wafer from the stage of the wafer inspection apparatus, wherein inspecting the plurality of semiconductor chips using the light includes: inspecting patterns at identical first positions of each of the respective semiconductor chips, inspecting patterns at identical second positions of each of the respective semiconductor chips, inspecting patterns at identical k-th positions of each of the respective semiconductor chips, and determining a semiconductor chip of the plurality of semiconductor chips having a pattern defect by combining pattern inspection results for each of the first to k-th positions, k being a natural number of 3 or more, and wherein inspecting the patterns at the identical first positions includes: obtaining a first plurality of pieces of spectral information at the first positions using the multiple wavelengths of light, obtaining a first spectral distribution information from the first plurality of pieces of spectral information, calculating a statistical distribution region from the first spectral distribution information, identifying outlier pieces of spectral information not included in the statistical distribution region among the first plurality of pieces of spectral information, and determining the semiconductor chip having a pattern defect by associating the outlier pieces of spectral information not included in the statistical distribution region as a defect.

Facts

Company
Samsung (Samsung Electronics Co., Ltd.)
Official title
Method for fabricating a semiconductor device using a wafer inspection apparatus
Patent number
US12757687B2
Application number
18382998
Filed
Oct 23, 2023
Granted
Oct 6, 2026
Inventors
5
Claims
20

Classified under

H10P 74/203 Electricity & electronicsG01N 21/9501 Physics & computing

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.