Samsung patents 3D chip stacking method with internal separation layers
Samsung describes a process for building 3D semiconductor devices by stacking multiple layers of insulating and sacrificial materials. The method creates a specific separation region between these stacks to isolate different parts of the chip structure. This allows for the formation of channel structures and gate electrodes that pass through the complex layered design.
In the filing’s own words
A method for manufacturing a semiconductor device including forming a first substrate and a second substrate thereon; forming a first stack region by alternately stacking first interlayer insulating and sacrificial layers on the second substrate; forming a second stack region by alternately stacking second interlayer insulating and sacrificial layers on the first stack region; forming first openings spaced apart from each other in the first direction by partially removing the second stack region; forming a first filling insulating layer in the first openings; forming a second opening by partially removing the second stack region between the first openings; removing the second sacrificial layers exposed through the second opening; forming a lower separation region including the first filling insulating layer and a second filling insulating layer, by forming the second filling insulating layer in the second opening and regions in which the second sacrificial layers have been removed.
What exactly they claim (claim 1)
1. A method for manufacturing a semiconductor device, the method comprising: preparing a first semiconductor structure by forming circuit devices on a first substrate; forming a second substrate, constituting a second semiconductor structure, on the first semiconductor structure; forming a first stack region of a stack structure by alternately stacking first interlayer insulating layers and first sacrificial layers, extending in a first direction, on an upper surface of the second substrate; forming a second stack region of the stack structure by alternately stacking second interlayer insulating layers and second sacrificial layers, extending in the first direction, on the first stack region; forming first openings spaced apart from each other in the first direction by partially removing the second stack region; forming a first filling insulating layer completely filling the first openings; forming a second opening by partially removing the second stack region between the first openings in the first direction; removing the second sacrificial layers exposed through the second opening; forming a lower separation region including the first filling insulating layer and a second filling insulating layer, by forming the second filling insulating layer filling the second opening and regions between vertically-adjacent second interlayer insulating layers in which the second sacrificial layers have been removed; forming a third stack region of the stack structure by alternately stacking third interlayer insulating layers and third sacrificial layers, extending in the first direction, on the first and second filling insulating layers; forming channel structures passing through the stack structure; forming third openings passing through the stack structure, extending in the first direction, and exposing a portion of the first and second filling insulating layers of the lower separation region; removing the first to third sacrificial layers exposed through the third openings; and forming first to third gate electrodes by respectively filling a conductive material in regions in which the first to third sacrificial layers have been removed.
Facts
- Company
- Samsung (SAMSUNG ELECTRONICS CO., LTD.)
- Official title
- Method for manufacturing semiconductor device
- Patent number
- US12745392B2
- Application number
- 17894524
- Filed
- Aug 24, 2022
- Granted
- Sep 22, 2026
- Inventors
- 3
- Claims
- 20
Classified under
H10B 43/27 Electricity & electronicsG11C 16/14 Physics & computingH10B 41/10 Electricity & electronicsH10B 41/27 Electricity & electronicsH10B 41/35 Electricity & electronicsH10B 43/10 Electricity & electronicsMore from Samsung in Chips & hardware
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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.