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Samsung patents AI method to clean up electron microscope images for chip checks

Patent drawing
Patent drawing from the official filing.

Samsung describes a method that uses a machine learning model to remove noise from images taken by a scanning electron microscope. The system trains the model to identify and predict noise patterns, allowing it to produce clearer images from fewer data frames than previously required.

Why it mattersThis could help manufacturers inspect tiny details on computer chips more efficiently by improving image quality without needing to capture as many frames.

In the filing’s own words

A method of measuring an overlay includes obtaining a plurality of first images, each of the plurality of first images being generated by integrating N first frames generated by a scanning electron microscope (SEM) device, generating a plurality of training images by respectively applying noise to the plurality of first images, inputting the plurality of training images into a machine learning model, obtaining, from the machine learning model, predicted noise by determining, by the machine learning model, noise in each of the plurality of training images, training the machine learning model by respectively comparing the predicted noise of the plurality of training images with the noise applied to the plurality of first images, obtaining an original image in which M second frames generated by the SEM device are integrated, obtaining a result image by inputting the original image into the machine learning model for which training is completed.

What exactly they claim (claim 1)

1. A method of measuring an overlay, comprising: obtaining a plurality of first images, each of the plurality of first images being generated by integrating N first frames generated by a scanning electron microscope (SEM) device, wherein Nis a natural number equal to or greater than 2; generating a plurality of training images by respectively applying noise to the plurality of first images; inputting the plurality of training images into a machine learning model; obtaining, from the machine learning model, predicted noise by determining, by the machine learning model, noise in each of the plurality of training images; training the machine learning model by respectively comparing the predicted noise of the plurality of training images with the noise applied to the plurality of first images; obtaining an original image in which M second frames generated by the SEM device are integrated, wherein M is a natural number less than N; obtaining a result image by inputting the original image into the machine learning model for which training is completed; and measuring an overlay based on the result image.

Facts

Company
Samsung (SAMSUNG ELECTRONICS CO., LTD.)
Official title
METHOD FOR MEASURING OVERLAY USING SCANNING ELECTRON MICROSCOPE DEVICE
Publication number
US20260301156A1
Application number
19353945
Filed
Oct 9, 2025
Published
Oct 1, 2026
Inventors
9
Claims
20

Classified under

G06T 7/001 Physics & computingG06T 7/60 Physics & computingG06T 7/74 Physics & computingH01J 37/222 Electricity & electronicsG06T 2207/10061 Physics & computingG06T 2207/20081 Physics & computing

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.