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Sony patents laser design using aluminum oxide to control current flow

Sony has been granted a patent for a vertical cavity surface emitting laser (VCSEL), a type of light source that shoots beams straight up from a chip. The design uses a specific arrangement of aluminum and aluminum oxide in the electrical connection layers to guide current precisely into the light-emitting section.

Why it mattersThis improves the efficiency and consistency of laser components used in data centers and sensors, though it is a detailed technical refinement rather than a new consumer product.

In the filing’s own words

Provided is a vertical cavity surface emitting laser device including a first reflection mirror, a second reflection mirror, a first semiconductor layer, a second semiconductor layer, a tunnel junction layer, and a light-emitting layer, the vertical cavity surface emitting laser device having a mesa structure (M) that has a current injection region where a current passing through an inner peripheral region and flowing into the light-emitting layer concentrates. The tunnel junction layer is between the first reflection mirror and the second reflection mirror, a highly doped layer of a first conductivity type and a highly doped layer of a second conductivity type being joined together in the tunnel junction layer, the tunnel junction layer having an inner peripheral region and an outer peripheral region surrounding the inner peripheral region, the inner peripheral region including a material containing Al, the outer peripheral region including a material containing an Al oxide.

What exactly they claim (claim 1)

1. A vertical cavity surface emitting laser device, comprising: a first reflection mirror configured to reflect light of a specific wavelength; a second reflection mirror configured to reflect the light of the specific wavelength; a first semiconductor layer between the first reflection mirror and the second reflection mirror, wherein the first semiconductor layer includes a semiconductor material having a first conductivity type; a second semiconductor layer between the first reflection mirror and the second reflection mirror, wherein the second semiconductor layer includes a semiconductor material having a second conductivity type; a tunnel junction layer between the first reflection mirror and the second reflection mirror, wherein the tunnel junction layer includes a first doped layer of the first conductivity type and a second doped layer of the second conductivity type, the first doped layer is joined with the second doped layer in the tunnel junction layer, each of the first doped layer and the second doped layer has a doping concentration higher than that of the first semiconductor layer and the second semiconductor layer, each of the first doped layer and the second doped layer includes: an inner peripheral region on an inner peripheral side of the tunnel junction layer when viewed from a direction perpendicular to a layer surface of the tunnel junction layer, and an outer peripheral region surrounding the inner peripheral region, the inner peripheral region of the each of the first doped layer and the second doped layer includes Al, and the outer peripheral region of the each of the first doped layer and the second doped layer includes an Al oxide; and a light-emitting layer between the first reflection mirror and the second reflection mirror, wherein the light-emitting layer is configured to emit the light by carrier recombination, and the vertical cavity surface emitting laser device has a mesa structure that has a current injection region where a current that passes through the inner peripheral region and flows into the light-emitting layer concentrates.

Facts

Company
Sony (SONY GROUP CORPORATION)
Official title
Vertical cavity surface emitting laser device and method of producing a vertical cavity surface emitting laser device
Patent number
US12738714B2
Application number
18250432
Filed
Oct 25, 2021
Granted
Sep 15, 2026
Inventors
4
Claims
15

Classified under

H01S 5/18311 Electricity & electronicsH01S 5/04256 Electricity & electronicsH01S 5/187 Electricity & electronicsH01S 5/3095 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.