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SamsungGranted patentBatteries & energyInterest 6/10

Samsung patents layered silicon coating for better lithium batteries

Samsung describes a new structure for battery electrodes using porous silicon particles wrapped in thin layers of graphene. The design adds small amounts of nitrogen, phosphorus, or sulfur to the outer shell to improve the material's stability and performance.

Why it mattersThis specific material design aims to make silicon-based battery components more durable, which could lead to phones or laptops that hold a charge longer over many years of use.

In the filing’s own words

A porous silicon composite includes: a porous core including a porous silicon composite secondary particle; and a shell disposed on a surface of the porous core and surrounding the porous core, wherein the porous silicon composite secondary particle includes an aggregate of silicon composite primary particles, each including silicon, a silicon suboxide on a surface of the silicon, and a first graphene on a surface of the silicon suboxide, wherein the shell include a second graphene, and at least one of the first graphene and the second graphene includes at least one element selected from nitrogen, phosphorus, and sulfur.

What exactly they claim (claim 1)

1. A silicon-containing composite comprising: a porous core comprising a porous silicon composite secondary particle; and a shell on a surface of the porous core and surrounding the porous core, wherein the porous silicon composite secondary particle comprises an aggregate of silicon composite primary particles having a major axis, each comprising silicon, a silicon suboxide on a surface of the silicon, and a first graphene on a surface of the silicon suboxide, wherein the shell comprises a second graphene, and wherein the first graphene and the second graphene comprise at least one element of nitrogen, phosphorus, and sulfur, wherein an amount of the at least one element of nitrogen, phosphorus, and sulfur in the second graphene shell is about 0.05 atomic percent to about 0.2 atomic percent at a surface depth of 10 nanometers or less from a surface of the second graphene shell of the secondary particle, as analyzed by X-ray photoelectron spectroscopy, wherein the silicon-containing composite comprises a first core/shell structure and a second core/shell structure, the first core/shell structure comprises the porous core comprising the porous silicon composite secondary particle and the second graphene shell on the surface of the porous core, wherein a thickness of the second graphene shell is 10 nm to 5000 nm, and the second core/shell structure comprises a core comprising the silicon and the silicon suboxide on the surface of the silicon, and the shell of the second core/shell structure comprises the first graphene disposed primarily within the porous core of the silicon-containing composite and on the surface of the silicon suboxide, and the second graphene has a higher density than the first graphene.

Facts

Company
Samsung (Samsung Electronics Co., Ltd.)
Official title
Silicon composite cluster and carbon composite thereof, and electrode, lithium battery, and electronic device each including the same
Patent number
US12725805B2
Application number
18480090
Filed
Oct 3, 2023
Granted
Sep 1, 2026
Inventors
6
Claims
30

Classified under

H01M 4/625 Electricity & electronicsH01M 4/02 Electricity & electronicsH01M 4/0471 Electricity & electronicsH01M 4/134 Electricity & electronicsH01M 4/1393 Electricity & electronicsH01M 4/1395 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.