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Tesla patents solar panel connector that twists to link modules

Patent drawing
Patent drawing from the official filing.

This filing describes a mechanical system for connecting solar panels, or photovoltaic modules, together. It uses a plate with holes and a spacer that can be adjusted, along with two electrical connectors that twist to create a secure electrical link between panels.

Why it mattersIt offers a specific mechanical design for linking solar panels, which could simplify installation or improve the reliability of the electrical connections in solar arrays.

In the filing’s own words

The systems and methods of the present disclosure can include an interlock system. The interlock system can include a plate defining a first aperture, a second aperture, and a third aperture, a spacer removably coupled to the plate and extending at least partially through the second aperture, the spacer including a first adjustable tab and a second adjustable tab, the spacer movable through the second aperture via the first adjustable tab and the second adjustable tab, a first electrical connector coupled to the plate and extending at least partially through the first aperture, the first electrical connector configured to rotate to form an electrical connection, and a second electrical connector coupled to the plate and extending at least partially through the third aperture, the second electrical connector configured to rotate to form the electrical connection.

What exactly they claim (claim 1)

1. An interlock system for photovoltaic modules, comprising: a plate defining a first aperture, a second aperture, and a third aperture; a spacer removably coupled to the plate and extending at least partially through the second aperture, the spacer comprising a first adjustable tab and a second adjustable tab, the spacer movable through the second aperture via the first adjustable tab and the second adjustable tab; a first electrical connector coupled to the plate and extending at least partially through the first aperture, the first electrical connector configured to rotate to form an electrical connection; and a second electrical connector coupled to the plate and extending at least partially through the third aperture, the second electrical connector configured to rotate to form the electrical connection.

Facts

Company
Tesla (Tesla, Inc.)
Official title
PHOTOVOLTAIC MODULE INTERLOCK SYSTEMS
Publication number
US20260312536A1
Application number
19173563
Filed
Apr 8, 2025
Published
Oct 8, 2026
Inventors
1
Claims
20

Classified under

H02S 40/36 Electricity & electronicsH01R 4/26 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.