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AmazonGranted patentRobots & automationInterest 3/10

Amazon patents camera system to check conveyor wheel wear in real time

This patent describes a system that uses cameras to photograph the wheels on small carts used in Amazon's sorting centers. By measuring the diameter of these wheels while the carts are moving, the system can detect when they are worn down and need replacement.

Why it mattersIt helps warehouse managers maintain equipment without stopping the entire sorting line, potentially reducing downtime and keeping packages moving efficiently.

In the filing’s own words

A wear management system that monitors equipment of a conveyor-based system for scheduling the equipment for replacement and/or maintenance. The equipment may include carriers that operate on the conveyor-based system, such as a cross-belt sorter, and which diverts (e.g., sorts) item(s) from one location to another. The cross-belt sorter may include the carriers that traverse along tracks to convey the item(s). The carriers may include one or more wheels that engage with the tracks and imaging devices of the wear management system may be used to image the one or more wheels to determine whether any of the wheels are in need of replacement or maintenance. Such monitoring may occur while the carriers are in operation to reduce a downtime of the carrier, or more generally the cross-belt sorter.

What exactly they claim (claim 1)

1. A system comprising: a carrier that traverses along a cross-belt sorter comprising a first track and a second track, the carrier including at least a first wheel, a second wheel, a third wheel, and a fourth wheel, wherein the first wheel and the second wheel engage with different surfaces of the first track, and wherein the third wheel and the fourth wheel engage with different surfaces of the second track; a first imaging device arranged to image the first wheel; a second imaging device arranged to image the second wheel; a third imaging device arranged to image the third wheel; a fourth imaging device arranged to image the fourth wheel; a sensor; one or more processors; and one or more non-transitory computer-readable media storing instructions that, when executed, cause the one or more processors to perform acts comprising: receiving, from the sensor, sensor data; determining, based on the sensor data, a presence of the carrier; receiving, from the first imaging device and based on the presence of the carrier, first image data visually depicting the first wheel; receiving, from the second imaging device and based on the presence of the carrier, second image data visually depicting the second wheel; receiving, from the third imaging device and based on the presence of the carrier, third image data visually depicting the third wheel; receiving, from the fourth imaging device and based on the presence of the carrier, fourth image data visually depicting the fourth wheel; determining, based on the first image data, a first diameter of the first wheel; determining, based on the second image data, a second diameter of the second wheel; determining, based on the third image data, a third diameter of the third wheel; determining, based on the fourth image data, a fourth diameter of the fourth wheel; determining that at least one of the first diameter, the second diameter, the third diameter, or the fourth diameter is less than a threshold diameter; and generating, based on at least one of the first diameter, the second diameter, the third diameter, or the fourth diameter being less than the threshold diameter, a notification associated with replacing at least one of the first wheel, the second wheel, the third wheel, or the fourth wheel.

Facts

Company
Amazon (Amazon Technologies, Inc.)
Official title
Wear management system for monitoring conveyor-based systems
Patent number
US12753016B1
Application number
18678187
Filed
May 30, 2024
Granted
Oct 6, 2026
Inventors
5
Claims
15

Classified under

B65G 43/02 Operations & transportB07C 3/082 Operations & transportG01N 21/95 Physics & computingG06T 7/0002 Physics & computingG06T 7/62 Physics & computingB65G 2203/0275 Operations & transport

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.