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AmazonGranted patentRobots & automationInterest 4/10

Amazon patents magnetic track switch for warehouse shuttles

Patent drawing
Patent drawing from the official filing.

Amazon has patented a track system for moving small carts in warehouses using linear motors. At intersections, electromagnets and permanent magnets work together to pull the cart onto a curved path, allowing it to change direction without mechanical switches.

Why it mattersThis design could make automated warehouse sorting more reliable by using magnetic forces to guide carts smoothly around corners.

In the filing’s own words

Systems and methods are disclosed for a track system for transporting a shuttle with a payload from one location to another location in a fulfillment center. A track system may include linear synchronous motors (LSMs) to propel the shuttle along a desired path of the track system. The track system may include multiple track paths, magnet assemblies, and electromagnets for diverting shuttles to alternative paths. To cause a shuttle to move from one track path to another track path, an electromagnet and a magnet assembly may be positioned at an intersection between the paths. When the electromagnet is energized the magnetic field of the electromagnet may attract the shuttle to a desired path (e.g., curved path) and the magnet assembly may cause to shuttle travel along the desired path.

What exactly they claim (claim 1)

1. A system comprising: a set of rails that form a track having a central axis, the set of rails comprising a first rail segment on a first side and a second rail segment on a second side opposite the first side, wherein the track comprises a linear path and a curved path that intersects the linear path; a shuttle configured to transport items from a first location to a second location using the set of rails, the shuttle comprising: a first ferrous block; and a set of wheels; a set of linear synchronous motors (LSMs) disposed along the central axis of the track; a wall structure extending along the curved path, the set of wheels of the shuttle configured to interface with an exterior surface of the wall structure; a magnet assembly forming a side of the curved path, the magnet assembly comprising a set of focused magnets arranged in series along the interior surface of the wall structure and coupled to the wall structure, each focused magnet of the set of focused magnets having a housing, a set of magnets arranged in series alternating in polarity, and a backing structure positioned behind the set of magnets such that the set of magnets is between the backing structure and the wall structure, the set of magnets and the backing structure disposed in the housing and configured to generate a first magnetic field, wherein the backing structure comprises a set of stacked plates and each backing structure is secured to a respective housing via a respective set of magnets; a first electromagnet disposed along a side of the curved path adjacent to the set of focused magnets, the first electromagnet configured to be energized to generate a second magnetic field to offset the first magnetic field; and a second electromagnet disposed along a side of the linear path opposite the set of focused magnets and the first electromagnet and configured to be selectively energized; wherein the first ferrous block of the shuttle is attracted to the set of focused magnets when the first electromagnet and the second electromagnet are inactivated, causing the shuttle to follow the curved path.

Facts

Company
Amazon (Amazon Technologies, Inc.)
Official title
Electromagnet switch for shuttles on a track
Patent number
US12752824B1
Application number
18312189
Filed
May 4, 2023
Granted
Oct 6, 2026
Inventors
4
Claims
17

Classified under

B61L 5/067 Operations & transportB61B 13/12 Operations & transportE01B 7/00 Buildings & construction

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.