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AppleGranted patentMaterials & manufacturingInterest 6/10

Apple patents knitting machines that weave electronics into fabric

Apple describes machinery that braids threads around small electronic parts while they are being inserted. The equipment uses tools to hold the parts in place and heat them to create electrical connections with the woven threads.

Why it mattersThis method could allow for more durable and flexible electronic textiles that are woven rather than glued or stitched together.

In the filing’s own words

Knitting equipment may be used to form warp knit fabric. The warp knit fabric may be a spacer fabric having a spacer strand that travels back and forth between outer warp knit layers. The spacer fabric may include a pocket for receiving an electrical component. The electrical component may be mounted to an inlaid conductive strand that floats between the outer warp knit layers and that is held in place by the spacer strand. The pocket may be one of multiple pockets in the spacer fabric that are separated from one another by the spacer strand. Braiding equipment may include carriers that braid strands around an electrical component while a tool holds the electrical component in place. A ring may be used to isolate the braiding angle from the carriers to accommodate component insertion. The electrical component may be mounted to an inlaid conductive strand in the braid.

What exactly they claim (claim 1)

1. Braiding equipment, comprising: carriers having bobbins configured to dispense strands, wherein the carriers move the strands over and under one another to create a braid with the strands; an insertion tool configured to insert an electrical component into the braid and to apply a force on the electrical component while the strands are braided around the electrical component, wherein the braid comprises a conductive strand; and a heating tool configured to reflow solder on the electrical component to form a solder connection between the electrical component and the conductive strand.

Facts

Company
Apple (Apple Inc.)
Official title
Warp knit and braided fabrics with electrical components
Patent number
US12747525B2
Application number
18734475
Filed
Jun 5, 2024
Granted
Sep 29, 2026
Inventors
6
Claims
15

Classified under

D04C 1/02 Textiles & paperD04C 3/14 Textiles & paperD04C 3/48 Textiles & paperD10B 2401/16 Textiles & paperD10B 2401/18 Textiles & paper

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.