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Apple patents power supply design that manages startup current spikes

This patent describes a power supply circuit that uses a resistor to limit the surge of electricity when a device first turns on. Once the internal battery-like component is charged, the system automatically switches to a relay or electronic switch to bypass the resistor, depending on how much power the device is using.

Why it mattersIt is a routine hardware improvement that helps prevent electrical stress on components during startup, which can contribute to longer device lifespan.

In the filing’s own words

A power supply can include a bulk capacitor that receives a DC bus voltage; one or more DC-DC converters that convert the DC bus voltage to a DC output voltage; an inrush current limiting circuit that includes a resistor coupled in series with the bulk capacitor so as to limit an inrush current to the bulk capacitor; and a solid-state switching device that selectively bypasses the resistor once the bulk capacitor is charged; and control circuitry that operates the solid-state switching device to selectively bypass the resistor once the bulk capacitor is charged. The inrush current limiting circuit can further include a relay responsive to the control circuitry that selectively bypasses the resistor under high load conditions once the bulk capacitor is charged; and the control circuitry can further operate the solid-state switching device to selectively bypass the resistor once the bulk capacitor is charged under low load conditions.

What exactly they claim (claim 1)

1. A power supply comprising: one or more input stages that receive an AC input voltage and produce a DC bus voltage; a bulk capacitor that receives the DC bus voltage; a low power DC-DC converter that converts the DC bus voltage to a first DC output voltage; a high power DC-DC converter that converts the DC bus voltage to a second DC output voltage connected in parallel with the first DC output voltage; control circuitry that selectively enables and disables the high power DC-DC converter responsive to load conditions; and an inrush current limiting circuit that includes: a resistor coupled in series between the one or more input stages and the bulk capacitor so as to limit an inrush current to the bulk capacitor; a relay responsive to the control circuitry that selectively bypasses the resistor under high load conditions once the bulk capacitor is charged; and a solid-state switching device responsive to the control circuitry that selectively bypasses the resistor under low load conditions once the bulk capacitor is charged.

Facts

Company
Apple (Apple Inc.)
Official title
Inrush current suppression for AC-DC power supplies
Patent number
US12732093B2
Application number
18360347
Filed
Jul 27, 2023
Granted
Sep 8, 2026
Inventors
5
Claims
12

Classified under

H02M 1/32 Electricity & electronicsH02M 1/4208 Electricity & electronics

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Summaries are simplified from the filing’s own abstract and first claim. A patent filing is not a product announcement.
Patent data and drawings: U.S. Patent and Trademark Office (USPTO). Nebula is not affiliated with or endorsed by the USPTO.